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Vibration Test System For EV Component Testing With Multi-Axis Tables

Vibration Test System For EV Component Testing With Multi-Axis Tables

Brand Name:	Sinuo
Model Number:	SN553-EV220H100VCS5X-4
MOQ:	1
Price:	Customized
Payment Terms:	T/T
Supply Ability:	5 sets/month

Detail Information

Product Description

Detail Information

Place of Origin:

China

Certification:

Calibration Certificate (Cost Additional)

Sine Thrust:

20000N (2200kg.f)

Random Thrust:

20000n (2200kg.f)

Impact Thrust:

40000N (4400kg.f)

Frequency Range:

DG～3000Hz

Maximum Displacement:

51mm

Maximum Speed:

2m/s

Maximum Acceleration:

981m/s2 (100g) (no Load)

Maximum Load:

400kg

Packaging Details:

Plywood Case

Supply Ability:

5 sets/month

Highlight:

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Product Description

Vibration Test System For EV Component Testing With Multi-Axis Tables

Environmental Stress Screening (ESS) is highly effective in eliminating potential product defects during development and production stages. This system serves as a critical tool for identifying design flaws to achieve reliability growth and reduce maintenance costs.

System Overview

Vibration testing enables early battery failure detection, simulates real-world operating conditions, and performs structural strength assessments. This versatile system provides reliable testing solutions for various battery types including lithium-ion, nickel-metal hydride, nickel-cadmium, and lead-acid batteries, making it ideal for manufacturers, quality control departments, and research institutions.

The system also supports product fatigue testing for comprehensive life cycle assessment.

System Working Diagram

Test System Configuration

The vibration test system comprises ZZ-2000-21/S-1010 conjoined horizontal vibration generator, TB-1010 vertical extended table, FJ-2000 cooling fan with silencer, KA-21 digital switching power amplifier, and VENZO-820 vibration control measuring instrument. Custom vertical expansion tables are available based on test piece dimensions, with optional integration into comprehensive environmental test equipment.

Component Overview

ZZ-2000 Vibration Generator

Double magnetic circuit structure for enhanced magnetic field strength and reduced magnetic flux leakage
Skeletonless moving coil design for lightweight construction and high no-load acceleration
Roller arm suspension system with linear bearing guidance for superior anti-bias load capacity
Air spring support system providing strong bearing capacity and excellent low-frequency characteristics
Trunnion vibration isolation eliminating the need for special foundations
Advanced air-cooled low-noise fan with optimized air duct design

KA-21 Digital Switching Power Amplifier

Comprises power module box, logic module box, power supply module, and excitation rectifier module
Utilizes components from world-renowned brands including APT, Flint, Mitsubishi, Hitachi, and LG
Real-time monitoring of module and system operational status
92% power factor compensation for optimal grid capacity utilization
Sinusoidal frequency multiplication pulse width modulation technology for high signal-to-noise ratio
92% conversion efficiency with forced air cooling system
Electronic automatic current sharing with ≤2% parallel current unbalance
Comprehensive 18-point protection system

TB-1010 Vertical Extension Table

Designed for products larger than standard table surfaces, this extension table ensures optimal performance through precise calculation and careful design, maintaining technical specifications for operating frequency, acceleration, amplitude uniformity, and lateral direction.

SC-1010 Horizontal Expansion Slide Table

Engineered with high overturning moment resistance and lateral constraints while maintaining oil film damping characteristics. The system features simplified structure, convenient operation, and reliable performance through high-pressure oil film technology.

Technical Performance Specifications

Vibration Generator (ZZ-2000) / Power Amplifier (KA-21)

Parameter	Specification
Sine Thrust	20000N (2200kg.f)
Random Thrust	20000N (2200kg.f)
Impact Thrust	40000N (4400kg.f)
Frequency Range	DC-3000Hz
Continuous Displacement	51mm
Maximum Speed	2m/s
Maximum Acceleration	981m/s² (100g) no load
Moving Coil Diameter	Φ320mm
1st Order Resonance Frequency	3200Hz ±5%
Maximum Load	400kg
Amplifier Output	21kVA
Signal-to-Noise Ratio	>65dB
Power Amplifier Efficiency	>90%

Fan (FJ-2000)

Parameter	Specification
Fan Power	7.5kW
Air Volume	0.71m³/min
Wind Pressure	8800Pa
Weight	200kg

Horizontal Slide Table (S-1010)

Parameter	Specification
Table Size	1000×1000mm
Maximum Load Bearing	150kg
Upper Limit Frequency	Sine 800Hz, Random 2000Hz
Table Material	Magnesium Aluminum Alloy

Vertical Extension Table (TB-1010)

Parameter	Specification
Table Size	1000×1000mm
Maximum Load Bearing	143kg
Upper Limit Frequency	Sine 800Hz, Random 2000Hz
Table Material	Magnesium Aluminum Alloy

Main Configuration List

No.	Name	Model	Unit	QTY
1.1	Vibration Slip Table	ZZ-2000/S-1010	SET	1
1.2	Digital Switching Power Amplifier	KA-21	SET	1
1.3	Cooling Fan	FJ-2000	SET	1
1.4	Vertical Expansion Table	TB-1010	SET	1
2.1	Digital Vibration Control Measuring Instrument	VENZO-820	SET	1
2.2	Control Computer	Built-in industrial computer	SET	1
3.1	Spare Parts & Tools	As per detailed list	SET	1
3.2	Technical Documentation	Operating manuals	SET	1

Installation Requirements

Three-phase four-wire 380V, 100A air switch
Total power: 45kVA
Grounding copper wire diameter ≥ 10mm²
Air source: 0.6-0.8MPa
Appropriate spreaders and forklifts required

Vibration Test System For EV Component Testing With Multi-Axis Tables 1

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EVSE Testing Equipment

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Vibration Test System

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Vibration Test System For EV Component Testing With Multi-Axis Tables

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