• IEC62196 EV Switch Socket Interlock Withdraw Force Test Apparatus
  • IEC62196 EV Switch Socket Interlock Withdraw Force Test Apparatus
  • IEC62196 EV Switch Socket Interlock Withdraw Force Test Apparatus
  • IEC62196 EV Switch Socket Interlock Withdraw Force Test Apparatus
Good price IEC62196 EV Switch Socket Interlock Withdraw Force Test Apparatus online

IEC62196 EV Switch Socket Interlock Withdraw Force Test Apparatus

Product Details:

Place of Origin: China
Brand Name: Sinuo
Certification: Calibration Certificate (Cost Additional)
Model Number: SN1013

Payment & Shipping Terms:

Minimum Order Quantity: 1
Price: Customized
Packaging Details: Plywood Case
Delivery Time: 15 days
Payment Terms: T/T
Supply Ability: 15 Sets / Month
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Detail Information

Applied Standard: IEC 62196-1Ed.4CDV 2020 Applied Clauses: Clause 14.1.5, 14.1.6
Operation Method: Manual Operation Weight Configuration: 165-750N
Test Plugs: Customized Test Station: Single Station
Applied Figures: Fig13, Fig14 Applied Table: Table 5
High Light:

Socket Interlock Withdraw Force Test Apparatus

,

EV Switch Socket Force Test Apparatus

Product Description

 

 

IEC62196 EV Switch Socket Interlock Withdraw Force Test Apparatus

 

Complied Standards & Clauses for Switch Socket Interlock Withdraw Force Test Apparatus


 

IEC 62196-1:2020 clause 14.1.5, 14.1.6, fig13, fig14.

IEC 62196-1:2014 clause 17.2.

 

Equipment Overview for Switch Socket Interlock Withdraw Force Test Apparatus


 

Test purpose: The structure of the charging interface should allow the charging gun to be easily inserted and pulled out, and should prevent the charging gun from falling out of the socket during normal use. Verify that the maximum force required to pull the charging cable out of the appliance socket is within the range specified in the standard.

 

Test Principle: Maximum pull-out force of the socket: Apply the maximum pull-out force specified in the standard (the total force of the main weight, additional weight, hook (clamping device), and test plug) to the test plug, and the plug should come out of the socket.

 

Structure: This device is composed of the clamping device installed under the top plate A, the main weight F, the additional weight G and the test plug C. The device frame is compatible with GB/T20234.1 Figure 5 and GB11918.4 Figure 102, including mechanical load test of horizontal horizontal charging interface, locking device test and insertion force test.
Note: The adjustable clamp is adopted, which can be switched vertically and horizontally, and can clamp various products; the D clamp is replaced by a ring, which is more convenient to operate and use; the main weight is directly counterweighted without a bracket.

 

 

Technical Parameters for Switch Socket Interlock Withdraw Force Test Apparatus


 

A Maximum withdrawal force

The maximum withdrawal force of the socket-outlet shall meet the requirements of Table 1.

Apply the maximum withdrawal force specified in the standard (total force of the principal weight, supplementary weight, hook (clamping device) to the test plug, when the supplementary weight is dropped from a height of 50mm, the plug should come out of the socket.

User should select an appropriate weight for the test according to the following table:

 

Sample type

(AC A)

Withdrawal

N

Principal weight

N

Supplementary weight

N

6-40 165 148.5 16.5
41-80 300 270 30
81-150 440 396 44
151-250 660 396+148.5+49.5 66

Sample type

(DC A)

     
Any 750 396+148.5+49.5+15 75
Clause 17.2 A      
<59 150 135 15
60-99 275 247.5 27.5
100-125 400 270+90 40
Note: The principal weight already contains the test plug and hook weight
 

B Minimum withdrawal force

Insert the gauge with the minimum withdrawal force specified in the standard (that is, the test pin (single pin) that meets the requirements of this standard, the total mass of the pin should be equal to the value specified in the table) into each individual socket in the socket-outlet. The gauge must not be removed from the socket within 30 seconds.

 

Nominal pin diameter

mm

Diameter of gauge

mm +0 -0.01

Minimum total force

N

5 4.80 2.5
6 5.80 5
7 6.80 5
8 7.80 10
10 9.80 15
12 11.80 20
Note: The minimum withdrawal force already includes the weight of the gauge
 

C Structure features

This device is mainly composed of the installation fixture, the clamping device, principal weight, supplementary weight and the test plug. Based on experience, the pull clamp is changed to a counterweight, the weight hook is directly connected to the test plug, and the fixture for holding the sample is configured. The specific shape is shown in figure 1.

IEC62196 EV Switch Socket Interlock Withdraw Force Test Apparatus 0

 

 

D Test plug

The test plug, according to the relevant standard sheets, shall have finely ground contacts of hardened steel, having a surface roughness not exceeding 0,8 µm over their active length and spaced at the nominal distances, with a tolerance of ±0,05 mm.

The dimension of the plug contacts or the distance between contact surfaces for other types of plug contacts shall be in accordance with the minimum dimension(s) given in the relevant standard sheets, with a tolerance of +0,010mm

The test plugs are not included in this test apparatus, please use those test plugs that client already ordered separately as following:

 

No.: Standard Figure No.: Name QTY
1 IEC62196-2/Ed.3/CDV © IEC(E) STANDARD SHEET 2-I sheet 1 Test-plug1:32A,250 V AC VEHICLE INLET 1
2 IEC62196-2/Ed.3/CDV © IEC(E) STANDARD SHEET 2-Ilb sheet 1 Test-plug1:63 A, 480 V THREE-PHASE OR 70 A, 250 V SINGLE PHASE 1
3 IEC62196-2/Ed.3/CDV © IEC(E) STANDARD SHEET 2-Ild sheet 1 Test-VEHICLE INLET2: 63 A, 480 V THREE-PHASE OR 70 A, 250 V SINGLE PHASE 1
4 IEC62196-2/Ed.3/CDV © IEC(E) STANDARD SHEET 2-Ilf sheet 1 Test-VEHICLE INLET3: 63 A, 480 V THREE-PHASE OR 70 A, 250 V SINGLE PHASE 1
5 IEC62196-2/Ed.3/CDV © IEC(E) STANDARD SHEET 2-Illa sheet 1 Test-Plug 4: 16 A, 250 V SINGLE-PHASE PLUG WITH 1 PILOT CONTACT 1
6 IEC62196-2/Ed.3/CDV © IEC(E) STANDARD SHEET 2-Illb sheet 1 Test-Plug 6: 32 A, 250 V SINGLE-PHASE PLUG WITH 2 PILOT CONTACTS 1
7 IEC62196-2/Ed.3/CDV © IEC(E) STANDARD SHEET 2-Illc sheet 1 Test-Plug 8: 63 A, 480 V THREE-PHASE PLUG WITH 2 PILOT CONTACTS 1
8 IEC62196-3/Ed.2/CDV © IEC(E) STANDARD SHEET 3-Ib
Sheet 1
Test VEHICLE CONNECTOR 10 1
9 IEC62196-3/Ed.2/CDV © IEC(E) STANDARD SHEETS
CONFIGURATION BB
VEHICLE COUPLER 250 A 900 V DC
STANDARD SHEET 3-Iia Sheet 1
Test VEHICLE CONNECTOR 11 1
10 IEC62196-3/Ed.2/CDV © IEC(E) STANDARD SHEET 3-IIIa Sheet 2 Test VEHICLE INLET 12 1
11 IEC62196-3/Ed.2/CDV © IEC(E) STANDARD SHEET 3-Iva VEHICLE INLETMODES 2, 3 AND 4 Sheet 2 Test VEHICLE INLET 13 1
12 IEC62196-3/Ed.2/CDV © IEC(E) STANDARD SHEET 3-Ivb VEHICLE INLET ALL MODES Sheet 1 Test VEHICLE INLET 14 1
 

Test pins

The test pins are not included in this test apparatus, please use those test pins that client already ordered separately as following:

 

Nominal pin diameter

mm

Diameter of gauge

mm +0 -0.01

Minimum total force

N

5 4.80 2.5
6 5.80 5
7 6.80 5
8 7.80 10
10 9.80 15
12 11.80 20
Note: The minimum withdrawal force already includes the weight of the gauge

 

Configuration and Details for Switch Socket Interlock Withdraw Force Test Apparatus


 

Gauge configuration: 

Made of S136, the pin is the minimum value of the standard size, the tolerance is +0.01 0 mm, the spacing is ±0.05mm, and the finish is 0.8um
16A maximum pull-out force matching socket gauge*1;
32A maximum pull-out force matching socket gauge*1;
DC maximum pull-out force matching socket gauge*1;

 

Weight configuration:

165: 148.5N main weight x1+16.5N additional weight x1;
300N: 270N main weight x1+30N additional weight x1;
440N: 396N main weight x1+44N additional weight x1;
660N: 594N main weight x1+66N additional weight x1;
750N: 675N main weight x1+75N additional weight x1;
Note: The weight of the main weight includes the weight of the hook, and the weight of the weight is realized by superposition and combination.

 

Test content:

7.11.8: Charging interface mechanical load test
7.15.1.1: Locking device test
7.17: Insertion force test (extraction force part)

Test hold time: 60s, the jack drives the tray up and down to lift the weight to achieve
Number of tests: 4 times, once in each 90° direction around the horizontal axis, manually

 

Test load: 

AC charging gun: 100N
DC charging gun: 140N
1.0 kg

 

Test reference figure:

IEC62196 EV Switch Socket Interlock Withdraw Force Test Apparatus 1

 

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