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How Can You Ensure Your EV Batteries Pass Crush and Nail Penetration Tests?

EV Battery Testing Equipment
October 22, 2025
Category Connection: EV Battery Testing Equipment
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Tags:
#UN38.3 EV Battery Testing Equipment #UL 1642 EV Battery Testing Equipment #6000N Cell vibration testing equipment
Brief: In this video, our team demonstrates how the Battery Crush and Nail Penetration Test Chamber ensures your EV batteries meet stringent safety standards. Watch as we walk you through the equipment's advanced features, compliance with global standards, and real-time monitoring capabilities during crush and nail penetration tests.
Related Product Features:
  • Complies with SAE J2464, AIS 038, IEC62133-2012, and ISO 12405-4:2018 standards for battery safety testing.
  • Features a voltage acquisition function to monitor battery voltage changes until the shell breaks or short-circuits.
  • Allows testing based on pressure, deformation, or voltage conditions, with customizable control variables.
  • Equipped with a dedicated test control motherboard for real-time recording of force, displacement, and voltage.
  • Supports remote computer control with a distance of ≥10m for safe operation.
  • Includes multiple steel needle options (Φ3mm to Φ20mm) for precise nail penetration tests.
  • Offers a temperature acquisition system with a range of 0～+1000℃ and ±0.5℃ accuracy.
  • Provides a smoke exhaust port and test holes for enhanced safety during testing.
Faqs:
  • What standards does the Battery Crush and Nail Penetration Test Chamber comply with?
    The equipment complies with SAE J2464, AIS 038, IEC62133-2012, and ISO 12405-4:2018 standards, ensuring it meets global battery safety testing requirements.
  • How does the equipment monitor battery voltage during testing?
    The test software automatically collects battery voltage changes until the shell breaks or the battery short-circuits (voltage reaches 0V), stopping the test when the set condition is met.
  • What are the available test modes for the equipment?
    The equipment supports three test modes: pressure, deformation, and voltage. These can be used individually or combined, with the test stopping when any set condition is met.
  • What safety features are included in the test chamber?
    The chamber includes a smoke exhaust port, test holes, and remote computer control (≥10m distance) to ensure operator safety during hazardous tests.
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