Brand Name: | Sinuo |
Model Number: | SN554-100kN |
MOQ: | 1 |
Price: | Customized |
Payment Terms: | T/T |
Supply Ability: | 30 sets/month |
UL2580 EV Battery Pack And RESS 100kN Crush Testing Equipment
Complied Standards & Clauses
UL 2580 clause 38 Batteries for use in electric vehicles
GB183322-2001 Metal Hydride Nickel Batteries for Electric Road Vehicles
QC/T743 Lithium-ion battery for electric vehicle
QC/T744 Metal Hydride Nickel Battery for Electric Vehicles
Relevant standards for automotive power batteries international standards (ISO/IEC/SAE/JEVA/CEN, etc.), International
Standards Association and relevant test specifications for major special projects of electric vehicles in the "863 Program"
QB/T2947.3-2008 Battery and Charger for Electric Bicycle Part 3
DB12/T246-2005 Electric bicycle lithium battery test standard.
GB 19521.11-2005 Safety Code for Inspection of Dangerous Characteristics of Dangerous Goods in Lithium Battery Packs
Technical Parameters
Model Specifications | SN554-10T | SN554-20T | SN554-50T | SN554-100T | SN554-200T | SN554-500T | ||
Pressure (T) | 10 | 20 | 50 | 100 | 200 | 500 | ||
Maximum displacement (mm) | 500 | 500 | 500 | 1000 | 1000 | 1000 | ||
Accessibility | Voltage, current, temperature collection, surveillance camera collection, fire extinguishing system | |||||||
Extrusion speed | 1~80mm/min (adjustable) | |||||||
Operation method | long distance wireless control | |||||||
Test space (mm) | 500x500x500 mmm, 800x800x800 mm, 1000x1000x1000 mm on request | |||||||
Dimensions | Subject to actual design | |||||||
Configure metrics
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Voltage selection | 0-60V, 60~120V, 120V~700V | ||||||
Temperature acquisition range | -200℃~1200℃ | |||||||
Voltage and temperature accuracy | ±1%FS | |||||||
Voltage resolution | 1mV | |||||||
Temperature resolution | 0.1℃ | |||||||
Function | Speed | 1~80mm/min (adjustable) | ||||||
Displacement | Maximum displacement 1000mm, can be customized | |||||||
Structure | Vertical, horizontal (can be selected according to the actual size) | |||||||
Limitation factor | Force, displacement (deformation), velocity, voltage | |||||||
Extrusion method | landscape, portrait, vertical | |||||||
Extrusion deformation | 0~100% multi-speed step setting, which can continuously realize multi-layer extrusion deformation state | |||||||
Squeeze hold time | 0~99 hours 99 minutes 99 seconds, the time status can be adjusted at will | |||||||
Drive mode | Electric Servo | Electro-hydraulic Servo | ||||||
Extrusion accuracy | ±0.5% | ±1% | ||||||
Structure | Box | Vertical or horizontal structure is separated from the control section | ||||||
Communication | Adopt R232, 485 communication interfaces, can ensure the stability and real-time performance of long-distance acquisition, with explosion-proof function | |||||||
Extrusion jig | Heterosexual extrusion head (300*150mm), flat extrusion disk, arc extrusion disk (radius 75mm), different fixtures can be selected according to different standards | |||||||
Data acquisition module | Independent remote acquisition and isolation, multiple voltage, temperature, and current acquisition channels to ensure that the data is correct. | |||||||
Standard number of channels | 2 channels, 4 channels, 8 channels, optional | |||||||
Camera surveillance system | The test area is equipped with a high-definition camera monitoring system, which can be remotely controlled and has explosion-proof function | |||||||
The standard configuration | Extrusion host, computer cabinet, control software, voltage/current/temperature acquisition system, extrusion fixture, camera monitoring system, fire extinguishing system, computer. One set for each. | |||||||
Safety protection | Leakage, over temperature, over voltage, overload, over current protection, abnormal sound and light alarm, smoke alarm light | |||||||
Test Fixture | Specific production, according to the actual use conditions of the sample | |||||||
Voltage | AC220V 50HZ | AC380V, 50HZ, three-phase five-wire system | ||||||
Use environment | 0℃~45℃ |
Equipment Overview
1. Requirements for explosion-proof grade:
1.1 Overall grade: Explosion-proof grade Exsd IIBT4.
1.2 Exhaust fan: use high temperature resistant explosion-proof motor.
1.3 Lights: high-brightness explosion-proof lighting.
1.4 Switch: fire and explosion-proof switch.
1.5 Equipment door: fire retardant and stainless-steel protective net.
2. The operating system:
2.1 Set manual and automatic operation modes and two process forms of fixed stroke and constant pressure.
2.2 The manual mode does not need to edit the process, and the conditions are manually controlled; the automatic mode is to automatically work according to the edited process (displacement, pressure, pressure holding time, etc.)
2.3 According to the special requirements of customers, we can specially design and produce to meet the customer's production process requirements and optional configuration to the greatest extent.
2.4 Horizontal and vertical/adjustable and fixed speed/automatic fire extinguishing device/video surveillance system/5T-2000T can be specially ordered
3. Data acquisition system:
3.1 Developed and designed with ARM7+μC/OSⅡ, the frequency can be set online at least 10ms in real time, and the displacement and pressure can be independently programmed.
3.2 Multi-channel data sampling module, the voltage and temperature acquisition channel adopts N*4 mode (expandable).
3.3 Equipped with RS232 and RS485 serial ports, which can be connected to multiple testing instruments to realize automatic data acquisition, with strong anti-interference ability.
3.4 The whole process of video monitoring is adopted in the test to ensure high accuracy of test data and stable operation.
3.5 The data is automatically recorded and stored online, and the test report is automatically generated.
4. Principle:
The data acquisition system is placed at the monitored control equipment, and the voltage or temperature signal of the equipment is sampled and held through the sensor, and sent to the A/D converter to become a digital signal, and then the signal is sent to the FIFO. When the data stored in the FIFO reaches a certain number, it is read out from the FIFO by the ARM7, and then sent to the host computer through the Ethernet connection of the ARM7 or RS232. Considering that there may be many devices to be monitored, multiple acquisition channels are designed, and they go through the analog switch and then enter the A/D converter. CPLD is the control core of the whole system. It controls the switching of the acquisition channel, the start/stop of the A/D converter, the storage address generator of the converted data in the FIFO, and the generation of an interrupt request to notify the ARM7 to read and store it in the FIFO. data etc.
5. Hydraulic system:
The hydraulic system adopts a variable pump oil supply system, a large flow centralized control valve block, an oil suction filter at the oil inlet of the pump, and a high-pressure oil filter at the pump outlet to prevent impurities from entering the hydraulic system to ensure the normal operation of the oil circuit. There is oil temperature, oil level display, air filter and other devices in the system. The fuel tank is a steel plate welded structure with a cleaning window and a screw plug for oil and sewage drainage at the bottom.
6. Explosion-proof system
It adopts double-layer thickened steel plate and stainless-steel protective net design, and all electrical components adopt explosion-proof components and protective isolation measures.