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IEC62196 Electromagnetic Vibration Test System For EV Components

IEC62196 Electromagnetic Vibration Test System For EV Components

Brand Name:	Sinuo
Model Number:	SN553-EV440VT2012SMW-GP VCSusb-2
MOQ:	1
Price:	Customized
Payment Terms:	T/T
Supply Ability:	5 sets/month

Detail Information

Product Description

Detail Information

Place of Origin:

China

Certification:

Calibration Certificate (Cost Additional)

Maximum Sinusoidal Excitation Force:

4000Kg.f Peak

Maximum Random Exciting Force:

4000Kg.f Rms

Maximum Impact Excitation Force:

8000Kg.f Peak

Maximum Displacement:

100 Mm P-p

Maximum Speed:

2.0m/s

Maximum Acceleration:

100G(980 M/s2)

Frequency Range:

1～3000 Hz

Payload:

1000 Kg

Packaging Details:

Plywood case

Supply Ability:

5 sets/month

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Product Description

IEC62196 Electromagnetic Vibration Test System For EV Components

Vibration testing subjects components and devices to simulated stresses to evaluate their response to real-world conditions. This essential process ensures product durability and reliability across diverse industries including aerospace, automotive, and consumer electronics.

Sinuo provides customized vibration testing solutions that exceed basic compliance standards (including GB, GJB, UL, IEC, ASTM, and more). We focus on addressing your specific application challenges, delivering precise testing capabilities to accelerate time-to-market, improve product quality, and establish industry-leading reliability.

Vibration Generator Structure Diagram

Equipment Principal Diagram

Equipment Technical Parameters

Electromagnetic Excitation Generator Parameters

Parameter	Specification
Maximum sinusoidal excitation force	4000Kg.f peak
Maximum Random Exciting Force	4000Kg.f rms
Maximum impact excitation force	8000Kg.f peak
Frequency Range	1～3000 Hz
Maximum displacement	100 mm p-p
Maximum speed	2.0m/s
Maximum acceleration	100G (980 m/s²)
First-order resonant frequency	2500 Hz±5%
Payload	1000 kg
Vibration isolation frequency	2.5 Hz
Moving coil diameter	Ф440 mm
Moving coil weight	60kg
Flux leakage	＜10gauss
Allowable eccentric moment	＞500N.m
Equipment size	1400mm×980mm×1230mm (excluding vertical expansion platform)
Equipment weight	2800Kg

Digital Switching Power Amplifier

Parameter	Specification
Output power	50KVA
Output voltage	110Vrms
Output current	500Arms
SNR	≥70dB
Amplifier size	910mm×620mm×2050mm

Servo Protection System

Temperature, wind pressure, over-displacement, over-voltage, over-current, input under-voltage, external fault, control power supply, logic fault, input phase loss

Digital Vibration Controller

Component	Specification
Hardware configuration	2 simultaneous input channels, 1 output channel
Control function module	Sine, random, classical shock
Control computer	Original brand computer with LCD monitor
Software	English operation, time domain and frequency domain analysis, signal source, sine frequency sweep analysis, automatic WORD test report generation
Input channel
Number of input channels	2 simultaneous input channels
Input signal type	Voltage/charge
Input resistance	＞110 kΩ
Maximum voltage input range	±10V
Maximum charge input range	±10000PC
SNR	＞100dB
Filter	160dB/octave analog filter
Input interface	Three optional inputs: voltage, ICP and charge
Maximum input	±10VPEAK
Analog/digital converter (ADC)	24-bit resolution, dynamic range: 114dB, maximum sampling frequency 192kHz
Circuit characteristics	The input interface has a built-in ICP constant current source and charge amplifier, with two ranges of 10V/1V and optional AC/DC coupling, and an analog anti-aliasing filter.
Output channel
Number of output channels	1 output channels
Output signal type	Voltage signal
Output impedance	＜30Ω
Maximum voltage output range	±10V
Maximum output current	100mA
Amplitude accuracy	2mV
Harmonic distortion	<-95dBfs
Filter	160dB/octave analog filter
Channel matching	Amplitude 0.04dB, phase ±0.5
Digital/analog converter (DAC)	24-bit resolution, dynamic range: 120dB, maximum sampling frequency 192kHz
Circuit characteristics	Analog anti-aliasing filter; output protection circuit
Test type	Random vibration control/sinusoidal control/typical shock control

Acceleration Sensor LTE C04A07

Parameter	Specification
Frequency range	1-8000Hz
Sensitivity	30mv/g
Temperature range	-40 - 160℃

Vertical Extension Table

Parameter	Specification
Material	Magnesium alloy, surface hard anodized
Table size	2000×1200 mm
Fixed hole	M10 rectangular distribution 100mm*100mm stainless steel screw sleeve
Upper limit usage frequency	Sine 100 Hz, Random 200 Hz
Weight	About 340KG

Cooling Fan (Including Silencer)

Parameter	Specification
Fan power	15kW
Fan flow rate	81.6m³/s
Fan pressure	0.075kgf/cm²

Electrical Requirements

Parameter	Specification
Power supply	3-phase 5-wire 380V/50Hz 75 KVA
Compressed air	0.6Mpa
Ground resistance	≤4Ω

System Features

High Performance and Reliability: Closed-loop control via DSP processor ensures real-time response and high precision. 24-bit resolution ADCs with low-noise hardware design and built-in anti-aliasing filters guarantee analysis accuracy.
Easy Operation: Windows-based application software with automatic wizard and test report generation simplifies repetitive testing tasks.
Powerful Functions and Flexibility: Modular design allows configuration of different hardware and software to meet diverse testing requirements.
Test Safety: Small-scale signal control preview, multiple safety checks, and interlock settings ensure maximum protection for testers, test objects, and equipment.
Test Report Generation: One-click generation of Word or PDF test reports including control functions, parameters, spectrum curves, and analysis data.

Digital Vibration Controller Technical Parameters

Input Channel

Parameter	Specification
Number of input channels	2 simultaneous input channels
Input signal type	Voltage/charge
Input resistance	＞110 kΩ
Maximum voltage input range	±10V
Maximum charge input range	±10000PC
SNR	＞100dB
Filter	160dB/octave analog filter
Input interface	Three optional inputs: voltage, ICP and charge
Maximum input	±10VPEAK
Analog/digital converter (ADC)	24-bit resolution, dynamic range: 114dB, maximum sampling frequency 192kHz

Output Channel

Parameter	Specification
Number of output channels	1 output channels
Output signal type	Voltage signal
Output impedance	＜30Ω
Maximum voltage output range	±10V
Maximum output current	100mA
Amplitude accuracy	2mV
Harmonic distortion	＜-95dBfs
Filter	160dB/octave analog filter
Channel matching	Amplitude 0.04dB, phase ±0.5
Digital/analog converter (DAC)	24-bit resolution, dynamic range: 120dB, maximum sampling frequency 192kHz
Test type	Random vibration control/sinusoidal control/typical shock control

Tags:

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Vibration Test System

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IEC62196 Electromagnetic Vibration Test System For EV Components

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