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EV Connector Testing Equipment
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EV Plug Temperature Rise Test System EV Connector High Current Test System

EV Plug Temperature Rise Test System EV Connector High Current Test System

Brand Name: Sinuo
Model Number: SNQC1006B-6500A
MOQ: 1
Payment Terms: T/T
Supply Ability: 10 Sets Per Month
Detail Information
Place of Origin:
China
Certification:
Calibration Certificate (Cost Additional)
Dimensions:
1000mm (W) × 1300mm (D) × 1800mm (H)
Weight:
400kg
Sampling Frequency:
100ms To 1800s
Temperature Measurement Points:
16 Channels
Temperature Measurement Range:
0–260°C
Temperature Rise Setting Range:
0–100°C
Constant Adjustable Test Current Output:
DC 200–6500A
Maximum Output Voltage:
DC Less Than DC 15V
Packaging Details:
Export packing
Supply Ability:
10 Sets Per Month
Product Description

 
 

IEC 62916-3 EV Plug and Socket Temperature Rising Test System 6500A
 
Complied Standards & Clauses


 
This advanced test system is designed in compliance with IEC 62196-1 Ed.4 CDV 2020 (clause 12.3, clause 24, table 10, clause 34.2, 34.4, and 35.4), IEC 62916-2, IEC 62916-3, and other relevant standards.
 
Product Overview


 

This EV Plug and Socket Temperature Rise Test System is specially designed to evaluate the thermal performance and safety of electric vehicle charging interfaces. It fully complies with IEC 62196-1 Ed.4 CDV 2020 (Clause 12.3, 24, Table 10, 34.2, 34.4, 35.4), as well as IEC 62916-2 and IEC 62916-3 standards.

The system accurately measures the temperature rise of EV plugs, sockets, and terminals under rated current conditions, ensuring that all components meet international safety requirements. It also supports short-time high current withstand testing for grounding contacts, helping manufacturers verify product reliability and performance under extreme conditions.

Featuring precise temperature monitoring, stable current output, and intelligent data recording, this test system provides a reliable solution for EV connector thermal evaluation, quality control, and certification testing.

The system uses self-programmed software controlled by a computer. All standard test procedures and data judgments are controlled by the system, making operation easy. It is used to assess the surface heating and electrode temperature rise of charging interfaces and electrical accessories when connected to load current, and to check if the temperature rise meets the standard requirements.


Technical Parameters


 

Item

Description / Specification

1. Output Workstation 1 DC output station
Maximum Output Voltage DC < 15V
Constant Adjustable Test Current Output DC 200–6500A
Current Display Accuracy ±(0.25% of reading + 0.25% of range), resolution 1A
Voltage Display Accuracy ±(0.25% of reading + 0.25% of range), resolution 0.01V
Test Current Stability ±(1% of set value + 0.5A), response time ≈ 1s
2. Control Contact Power Supply Current range: AC (0–2)A
3. Operating Modes Continuous Mode, On/Off Mode, Automatic Temperature Control Mode
Continuous Mode Test Time 0.01–99.99 hours
On/Off Mode Power On/Off Time 0.01–99.99 hours
On/Off Count 1–9999 times, auto-stop after completion
Current Setting Programmable control (configurable as per IEC 62196)
Automatic Temperature Control Mode Automatically finds current for set temperature rise
Temperature Rise Setting Range 0–100°C
Stability Accuracy ±0.5°C
4. Temperature Rise Testing (Built-in Temperature Inspection Device)
Temperature Measurement Range 0–260°C
Measurement Accuracy ±0.3% of reading + 1°C
Resolution 0.1°C
Temperature Measurement Points 16 channels (including 1 ambient temperature point)
Supported Thermocouple Types J, K, T, E, S, N, B, R
Thermocouple Used USA Ω Co. K-type, 30AWG, 2m length, total 20 pcs
Temperature Probes Support live testing without instrument damage
Scanning Speed & Recording Interval 0.1–1800 seconds (all channels)
Temperature Data Recording Automatic computer recording with software configuration
Ambient Temperature Compensation Software automatically subtracts ambient temperature
5. Voltage Drop & Resistance Testing Equipped with mV meter for voltage drop and resistance calculation
6. Touchscreen Integrated Industrial Control Computer
CPU Pentium 4 / 1.8G or higher
Memory 4GB
Storage 64GB SSD
Display 15-inch LCD monitor
Operating System Windows XP (English version)
Software OFFICE software included
Power Setting Functions Programmable (≥10 current segments, auto adjustment & reset)
Operating Modes Continuous, On/Off, Automatic temperature control
Data Display Real-time temperature, current, and time curve display
Sampling Frequency / Data Recording Interval Adjustable from 100ms–1800s
Data Storage ≥8GB storage, automatic/manual saving
Data Export USB export (CSV, XLSX, etc.)
7. Power Supply AC 220V ±10%, 50/60Hz, 50KVA
8. Dimensions & Weight 1000mm (W) × 1300mm (D) × 1800mm (H); ≈400kg
Mobility Heavy-duty casters with brakes
9. Protection Automatic cut-off for overload/overcurrent; stable long-term operation
10. Temperature Rise Test Fixture Size: 800 × 400 × 400mm; Acrylic transparent cover
11. General Equipment Diagram Includes complete system with computer setup
 

Details


 

EV Plug Temperature Rise Test System EV Connector High Current Test System 0EV Plug Temperature Rise Test System EV Connector High Current Test System 1