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EV Connector Testing Equipment
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AC Charging Gun Comprehensive Test System AC EV Connector Testing Machine

AC Charging Gun Comprehensive Test System AC EV Connector Testing Machine

Brand Name: Sinuo
Model Number: SNEQ08
MOQ: 1
Price: Customized
Payment Terms: T/T
Supply Ability: 20 sets/month
Detail Information
Place of Origin:
China
Certification:
Calibration Certificate (Cost Additional)
Resistance Test Range:
1 – 5000Ω
Thermistor Test Range:
100 – 50,000Ω
Voltage Withstand Range:
AC 0 – 5kV/DC 0-6kV
Insulation Test Voltage:
DC 100 – 1000V
Insulation Resistance Range:
1MΩ – 1GΩ
Data Input Method:
Scanner (barcode/QR Code)
Control System:
PLC + Industrial PC
Computer Integration:
Supports MES Integration (optional)
Air Supply:
0.6 MPa
Built-in Resistance Range:
1–5000 Ω
16A AC Plug:
Not Pressed RC: 680Ω,Pressed RC+R4:3.38 KΩ
32A AC Plug:
Not Pressed RC: 220Ω,Pressed RC+R4:3.52 KΩ
63A AC Plug:
Not Pressed RC: 100Ω,Pressed RC+R4:3.4 KΩ
Dimensions:
W 900 × D 800 × H 1800 Mm
Weight:
300 Kg
Packaging Details:
Plywood box
Supply Ability:
20 sets/month
Product Description
AC Charging Gun Comprehensive Test System EV Connector Testing Machine

This test system is mainly used for functional inspection of AC plugs according to Chinese (GB), European (EU), and American (UL) standards. Each plug can be assigned a unique QR code, and the test results are automatically saved in reports. Qualified results can be printed directly. All functions are tested automatically in a single run, providing high efficiency and labor savings, making it suitable for mass production full inspection in factories.

Testing Functions
  • Breakage, continuity, short circuit, and wiring sequence tests for each individual wire
  • Continuity resistance test of the main conductor
  • Built-in resistance measurement (including both pressed and unpressed states of push-button switches)
  • Current carrying capacity verification and voltage drop measurement
  • Insulation test between wires
  • Dielectric withstand (high-voltage) test between wires
  • Thermocouple wire testing
Technical Specifications
Power Supply Single-phase AC 220V / 50Hz
Air Supply 0.6 MPa
Control System PLC + Industrial PC
Barcode Scanning The device comes with a scanner to read barcodes or QR codes on the test samples. Scan the product before testing; after the test, the scanned code is automatically associated with the test record, enabling traceability.
Wire Continuity Tests Break, continuity, short circuit, and wiring sequence tests are performed via PLC Input/Output scanning. PLC automatically determines pass/fail.
Built-in Resistance Range 1–5000 Ω, Accuracy: 1%
Upper and lower limits can be set to determine product quality.
CC & PE Resistance (Button Pressed / Not Pressed) 16A AC plug: Not Pressed RC: 680Ω,Pressed RC+R4:3.38 kΩ
32A AC plug:Not Pressed RC: 220Ω,Pressed RC+R4:3.52 kΩ
63A AC plug:Not Pressed RC: 100Ω,Pressed RC+R4:3.4 kΩ
The measurement accuracy of the resistance must reach 1%–2%.
Thermistor Testing Range 100–50,000 Ω, Accuracy: 2%
Upper and lower limits can be set to determine continuity quality.
Current Carrying Capacity & Voltage Drop Test Measures voltage drop across connectors under rated and overload current conditions.
Built-in three-phase adjustable transformer: 0-380V output, adjustable three-phase load 0-35A.
Supported test ranges:
3.3 kW 16A single-phase
7.4 kW 32A single-phase
11 kW 16A three-phase
22 kW 32A three-phase
Insulation Resistance Test Single-phase: L-N, L-E, E-N
Three-phase:L1/L2/L3/E-N, L1/L2/L3/N-E, N/L2/L3/E-L1, L1/N/L3/E-L2, L1/L2/N/E-L3
Parameters:

Test voltage: DC 100–1000V (adjustable)

Lower limit: 1 M–1 GΩ (adjustable)

Accuracy: ±5%

Alarm when resistance < set value

Dielectric Withstand (Hi-Pot) Test Single-phase: L-N, L-E, E-N
Three-phase: L1/L2/L3/E-N, L1/L2/L3/N-E, N/L2/L3/E-L1, L1/N/L3/E-L2, L1/L2/N/E-L3
Parameters:

Test voltage: AC 0–5 kV / DC 0–6 kV (adjustable)

Leakage current limit: AC 0.1–20 mA, DC 0.01–5 mA

Accuracy: ±1.5% + 3 digits

Digital display of voltage, automatic programmable adjustment

Alarm if leakage current exceeds set value

Test Station Single station, one product per test
Plug Holders EU AC vehicle plug holder, EU AC pedestal plug holder, GB AC plug holder, US AC plug holder
Tail Plate Special pressing fixture matching the test product, with clamp and protective plate
Socket Height 750–1000 mm, ergonomically designed
System Overview
AC Charging Gun Comprehensive Test System AC EV Connector Testing Machine 0
AC Charging Gun Comprehensive Test System AC EV Connector Testing Machine 1