IEC 62196-1 AC Charging Gun Comprehensive Test System

The device comes with a scanner to read barcodes or QR codes on the test samples.

Scan the product before testing; after the test, the scanned code is automatically associated with the test record, enabling traceability.

Break, continuity, short circuit, and wiring sequence tests are performed via PLC Input/Output scanning.

PLC automatically determines pass/fail.

1 – 5000 Ω, Accuracy: 1%

Upper and lower limits can be set to determine product quality.

16A AC plug: Not Pressed RC: 680Ω, Pressed RC+R4:3.38 kΩ 32A AC plug: Not Pressed RC: 220Ω, Pressed RC+R4:3.52 kΩ 63A AC plug: Not Pressed RC: 100Ω, Pressed RC+R4:3.4 kΩ

The measurement accuracy of the resistance must reach 1%–2%.

100 – 50,000 Ω, Accuracy: 2%

Upper and lower limits can be set to determine continuity quality

Measures voltage drop across connectors under rated and overload current conditions.

Built-in three-phase adjustable transformer: 0-380V output, adjustable three-phase load 0-35A.

Supported test ranges:

• 3.3 kW 16A single-phase
• 7.4 kW 32A single-phase 11 kW 16A three-phase 22 kW 32A three-phase

Single-phase: L-N, L-E, E-N

Three-phase:L1/L2/L3/E-N, L1/L2/L3/N-E, N/L2/L3/E-L1, L1/N/L3/E-L2, L1/L2/N/E-L3

Parameters:

1. Test voltage: DC 100 – 1000V (adjustable)
2. Lower limit: 1 M–1 GΩ (adjustable)
3. Accuracy: ±5%
4. Alarm when resistance < set value

Single-phase: L-N, L-E, E-N

Three-phase: L1/L2/L3/E-N, L1/L2/L3/N-E, N/L2/L3/E-L1, L1/N/L3/E-L2, L1/L2/N/E-L3

Parameters:

1. Test voltage: AC 0 – 5 kV / DC 0 – 6 kV (adjustable)
2. Leakage current limit: AC 0.1 – 20 mA, DC 0.01 – 5 mA
3. Accuracy: ±1.5% + 3 digits
4. Digital display of voltage, automatic programmable adjustment
5. Alarm if leakage current exceeds set value

EU AC vehicle plug holder, EU AC pedestal plug holder, GB AC plug holder,

US AC plug holder

Special pressing fixture matching the test product, with clamp and

protective plate

1. Supports Win 7 and Win 10, All parameter settings can be configured through the software.
2. Each product’s test results are saved to the computer in real time for easy access, viewing, and analysis.
3. Communication interfaces are reserved for optional connection to MES systems, allowing test data to be uploaded to the MES database for management and control.
4. Test data is stored immediately after completion.
5. Stored test data can be exported in TXT or Excel format.

1. Mobile casters with locking function.
2. MES Connectivity: Optional, additional cost applies.