| Brand Name: | Sinuo |
| Model Number: | SNQC1018 |
| MOQ: | 1 |
| Price: | Customized |
| Payment Terms: | T/T |
| Supply Ability: | 10 sets per month |
The EV Charging Gun Plug Life & Temperature Rise Test System is designed to evaluate the durability, electrical performance, and safety reliability of electric vehicle charging connectors.
With the rapid growth of electric vehicles (EVs), charging connectors are required to withstand thousands of repeated plugging/unplugging cycles while maintaining stable electrical contact and safe temperature performance.
This integrated testing system performs:
It is widely used by EV charger manufacturers, charging connector suppliers, automotive laboratories, and third-party EVSE testing organizations for product verification and compliance testing.
The equipment complies with IEC 62196-1:2020 and other international charging connector standards.
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The servo-driven mechanism repeatedly inserts and withdraws the charging connector to simulate real-world charging operations.
During testing, the system monitors:
When abnormal conditions occur, the equipment automatically stops and provides an alarm.
The system applies high DC current to simulate actual charging conditions and measures temperature changes at connector contacts.
It evaluates:
The system measures connector contact resistance before and after durability testing to verify whether repeated plugging affects electrical performance.
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| Standard | Requirement |
|---|---|
| IEC 62196-1:2020 | Electric vehicle conductive charging accessories |
| IEC 60309-1:2012 | Industrial plugs and socket outlets |
| IEC 60998 | Connecting devices |
| IEC 60669 | Switches for household applications |
| IEC 61058 | Appliance switches |
| IEC 60439 |
Low-voltage switchgear assemblies |
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Parameter |
Specification |
|---|---|
| Drive Device | Servo motor + ball screw + linear guide rail |
| Insertion Speed | 0.1 – 0.80 m/s (adjustable) |
| Test Rate | 7.5 strokes/min |
| Insertion Stroke | 0 – 200 mm (resolution 0.1 mm) |
| Max Insertion Force | 900N |
| Fixture | Adjustable for square/round plugs, φ ≥ 60mm |
| Number of Cycles | 1 – 999,999 (presettable) |
| Control System | 15” industrial PC + Japanese PLC |
| Safety Functions | Leakage, overcurrent, overload, threshold protection, emergency stop |
| Dimensions | 2000 × 1200 × 1800 mm (W×D×H) |
| Weight | Approx. 450 kg |
| Power Supply | AC220V ±10%, 50Hz, 20A |
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The output voltage |
DC6V |
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Output adjustable test current |
DC10 ~ 2000.0A continuously adjustable |
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Test current stability |
± (2% set value + 5 words) |
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Current display accuracy |
± (1% reading + 5 digits) |
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Impedance voltage display accuracy |
± (1% reading + 5 digits) |
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Test voltage stability |
(2% set value + 5 words) |
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Power-on time |
1~999.9 seconds |
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Power outage time |
1~999.9 seconds |
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On and off times |
1~999999 times, with power-off memory function, automatic shutdown when the times reach |
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Thermocouple temperature rise test |
Scan time 1S |
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Temperature measurement range |
0~200℃ Accuracy ±0.3% of reading +1℃; Resolution: 0.1℃ |
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Temperature measurement |
16 channels (including 1 point to measure the ambient temperature) |
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Configure thermocouples |
American Q company T-type 30AWG filament thermocouple, length 2 meters, a total of 16 |
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Acquisition speed |
1 second/time |
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Equipped with a temperature measurement module independently developed by our company, it can be tested with electricity, without damaging the instrument, with strong anti-interference ability, and can accurately describe the temperature curve on the computer. |
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Display temperature and curve in computer |
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The software can set the ambient temperature channel, and the ambient temperature can be automatically subtracted when collecting data |
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The equipment can be started and stopped by computer control, and the curve of current, voltage, temperature and time can be collected at the same time, which is convenient for users to analyze and use. |
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The load adopts high-power tubular resistors, which can be adjusted in stages: 1A/2A/2A/5A/10A/20A/20A/50/100A/200A/200A/500A/500A/500A 1 output current, which can be adjusted manually or automatically |
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Contact Resistance Test Range |
0~200mΩ, resolution 0.01mΩ, accuracy ±1%+3 digits |
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4-way resistance test at the same time |
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Measure the contact resistance once every time you plug and unplug it, you can also measure the contactor resistance once after N times of plugging and unplugging |
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