| Brand Name: | Sinuo |
| Model Number: | SN4421 |
| MOQ: | 1 |
| Price: | Customized |
| Payment Terms: | T/T |
| Supply Ability: | 10 sets per month |
The Automotive Ice Water Splash Test Equipment is a specialized environmental testing system designed to evaluate the resistance of vehicle components against thermal shock caused by cold water splash and immersion conditions.
According to ISO 16750-4:2010 Clause 5.4 and VW80000 requirements, this test system simulates winter driving conditions where heated automotive components are suddenly exposed to icy water from wet roads.
By repeatedly applying controlled temperature exposure and ice water impact, the equipment helps identify potential failures such as material cracking, sealing damage, and thermal expansion-related defects in automotive electrical and mechanical components.
It is widely used by automotive manufacturers, EV component suppliers, vehicle testing laboratories, and research institutes for reliability verification and quality control.
The system reproduces harsh winter road conditions by heating the test sample and applying rapid ice water splash or immersion tests to evaluate thermal shock resistance.
Supports both:
for comprehensive evaluation of automotive parts.
The independent heating and cooling systems provide stable control of:
The splash nozzle system is manufactured according to automotive testing requirements with SUS316 stainless steel construction, ensuring corrosion resistance and long-term reliability.
A 7-inch color touchscreen controller enables programmable test conditions, real-time monitoring, data recording, and automatic test operation.
The VW80000 Ice Water Splash Test Equipment is suitable for testing:
| Application | Testing Purpose |
|---|---|
| EV Battery Components | Thermal shock and sealing reliability evaluation |
| Automotive Electrical Parts | Cold water splash resistance testing |
| Engine Compartment Components | Winter driving condition simulation |
| Sensors and Electronic Modules | Environmental durability verification |
| Vehicle Lighting Systems | Thermal expansion and cracking analysis |
| Automotive Suppliers | Product validation and quality inspection |
The DUT (Device Under Test) is first heated inside the temperature chamber to a specified temperature.
After reaching the required condition, ice water is sprayed onto the component surface for a controlled duration. The sudden temperature change simulates cold water impact during winter driving.
The test helps detect:
![]()
The heated DUT is immersed into an ice water tank while powered on.
The immersion depth is controlled at approximately 76 ± 5 mm, allowing evaluation of waterproof reliability and thermal shock resistance under severe conditions.
| 1. Dimensions and sample prohibition | |
| Studio size | 1000×1000×1000mm (W*D*H) |
| Outer Dimensions (Approx) | Approx 2000×1500×2100(mm)(W*D*H) |
| Executive standard |
M3499-1:2017 ISO 16750-4:2010 VW80000: 2009-10 etc. |
| 2. Technical indicators | |
| Temperature range | RT+10℃~150℃ |
| Temperature deviation | ≤2℃ |
| Temperature uniformity | ≤2℃ (Above is no-load condition) |
| Inside temperature rate | Room temperature +10℃~150℃≤45min |
| Test water temperature | 0~+4℃ |
| Water tank temperature uniformity | ≤±0.5℃ |
| Water temperature cooling rate | Room temperature~2℃≤30min |
| Immersion depth | 76±5mm (Height control of the overflow of the water tank) |
| Number of test cycles | 0~100 times,adjustable |
| Basket load | ≥50kg (Automatically controllable lift) |
| Basket volume | ≥500*500*500mm |
| Sample size | ≤500×500×500mm |
| Ice water splash nozzle pattern |
The nozzle and pressure calibration system are manufactured in strict accordance with the specifications of GB/T28046.4-2011:5.4, SUS316 stainless steel, detachable. The display outside the box can control the nozzle flow and other functions
|
| Water spray diagram |
|
| Ice Water Splash Nozzle quantity | 1PC |
| Surface-related water volume flow | QA = 3 l/m2 s |
| Spray time | 3s |
| Test cycles | 0~100 times, adjustable |
| Nozzle to product distance | 325±25mm |
| Test liquid | Deionized water or +5%NaCl+3% Arizona fine dust |
| Test liquid | Recyclable |
| Ice water storage tank volume | About 80L |
| Switching time | ≤20s |
| Power | 12KW |
| Automatic cleaning function | After the test is completed, the pipeline and the sample are automatically cleaned |
| Other requirements | Self-contained drainage system, automatic protection system for lifting and lowering of the basket, and anti-clogging technology for nozzles |
| 3. Structural characteristics | |
| Box material |
This equipment adopts an integrated welding forming structure. A. Outer box material: steel plate with plastic spray B. Inner tank: SUS316 stainless steel is used for the whole inner box and the inside of the door |
| Box door |
Single door structure; the door contains observation windows and high temperature resistant sealing strips (double-layer sealing strips) to ensure that the test water and temperature do not leak. Multi-layer vacuum tempered glass, there are lights in the box, and the observation window does not reflect light. |
| Insulation | Filled with polyurethane foam + glass fiber to ensure thermal insulation performance, about 100mm thick |
| Test hole | 100mm diameter with silicone stopper |
| Circulatory system | Circulating fan, stainless steel impeller; |
| Heating system |
Heater: Nichrome electric heater Control mode: non-contact equal period pulse width modulation, SSR (solid state relay)
|
| Test water | Adopt circulating water refrigeration system, no coils and stirrers inside and outside the water tank |
| Water storage tank | SUS316 stainless steel water tank |
| Water tank structure | The integrated water tank is integrated with the test inner box, the bottom is inclined, easy to clean, and the inside of the water tank is clean and free from obstructions such as coils. |
| Immersion tank water level control | Water immersion and splashing are the same water tank, and the touch screen can set different water levels to reduce the waste of test liquid |
| Freeze-free design | No icing phenomenon when tested with tap water or purified water |
| Water tank replenishment | Mechanical float DN25 |
| Tank drain, overflow | Φ32mmPVC ball valve, Φ32mmPVC pipe |
| Control panel | Controller, operation button |
| Cooling System |
Adopt French Tecumseh or compressor Condenser: A finned condenser is used to provide a place for cooling and refrigerant to provide cold and heat exchange for the refrigeration system Heat exchanger: titanium alloy heat exchanger (no rust-prone material heat exchanger is allowed) Throttling device: The expansion valve and capillary tube are used to combine and control, as the throttling device of this equipment, so that the state of the refrigerant can be changed after passing through this device |
| Filtering system | The water supply pipeline is equipped with an easy-to-clean filter to reduce impurities. |
| Movable casters |
Casters: 4 Foot support: 4 fixed foot support |
| Control System |
Thermostat: 7-inch color touch screen controller Operation mode: The test conditions can be programmed arbitrarily within the scope of the test capability Control accuracy: 0.1℃ Control mode: P.I.D automatic control Temperature measurement: platinum resistance PT100 |
| Controller |
7" true color touch screen controller: The touch screen can control the temperature in the box, the temperature of the water tank, the flow rate, the water pump and the test time, etc.; the flow rate and temperature are directly displayed on the touch screen, and the automatic constant current and constant temperature are used. |
| Setting method | English menu, touch screen input |
| Operation mode | Periodic operation, continuous operation |
| Program settings | The test program name and program parameters can be customized, and the program storage and import are supported. |
| Display function | Real-time dynamic refresh sampling data and setting parameters, real-time curve refresh function. Can display pressure, flow, temperature, test time, etc. |
| Testing time | 0-999min (touch screen control), there are corresponding standard time options for different waterproof requirements. |
| Testing frequency | 1-999 times (touch screen control) |
| Alarm function | Alarm automatic shutdown, alarm record viewing and exporting, alarm setting and fault analysis functions |
| Record function | The sampling time is 10s, and the curve and experimental data within three months can be recorded. The sampling data at each moment within three months can be inquired in detail. It can be exported by USB2.0, printed and recorded on the PC, and the data report can be generated. |
| 4. Security system | |
| Emergency stop | The equipment is equipped with a fault alarm buzzer, and an emergency stop button is set on the control panel. If the equipment fails to stop, the emergency stop button can be used to stop |
| Cooling System | Compressor overheating; compressor overcurrent; compressor overpressure; condensing fan overheating |
| Test box | Adjustable over-temperature; test space temperature fuse; air-conditioning channel limit over-temperature; fan motor overheating |
| Other |
Main power phase sequence and phase loss protection; leakage protection; overload and short circuit protection The main power switch has leakage protection function; Equipped with waterway safety protection device; water shortage alarm. |
| 5. Conditions of use (the user guarantees that the following conditions are met) | |
| Installation site |
The ground is flat and well ventilated; There is no strong vibration around the device; There is no strong electromagnetic field around the device; There are no flammable, explosive, corrosive substances and dust around the equipment; Appropriate space for use and maintenance is reserved around the equipment, see the manual for details |
| Environmental conditions |
Temperature: 5℃~35℃ Relative humidity: ≤85% Air pressure: 86kPa~106kPa |
| Power supply conditions power supply |
AC380V three-phase five-wire Voltage allowable fluctuation range: AC (380 ± 38) V |
| Battery capacity Maximum current |
Frequency allowable fluctuation range: (50±0.5)Hz The grounding resistance of the protective ground wire is less than 4Ω The user is required to configure the air or power switch of the corresponding capacity for the equipment at the installation site, and And this switch must be used independently for this device |
| Advantage | Benefit |
|---|---|
| ISO & VW Standard Compliance | Meets global automotive testing requirements |
| Real Road Condition Simulation | Reproduces winter cold water impact environments |
| Dual Test Capability | Supports splash and immersion thermal shock testing |
| High Reliability Design | SUS316 chamber and corrosion-resistant components |
| Intelligent Operation | Automated testing with data recording |