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EV Connector Testing Equipment
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IEC 62196-1 EV Charging Connector Tester, Servo Plug Pull & Breaking Capacity Durability Tester

IEC 62196-1 EV Charging Connector Tester, Servo Plug Pull & Breaking Capacity Durability Tester

Brand Name: Sinuo
Model Number: SNQC1005A
MOQ: 1
Price: Customized
Payment Terms: T/T
Supply Ability: 30 Sets/month
Detail Information
Place of Origin:
China
Certification:
Calibration Certificate(Cost Additional)
Standard:
IEC 62196-1
Drive:
Servo Motor
Force Range:
0~500N
Station:
Single Station
Material:
Steel Frame
Extra Function:
90° Flip & Solution Dip
Packaging Details:
Plywood Case
Supply Ability:
30 Sets/month
Highlight:

IEC 62196-1 EV charging connector tester

,

servo plug pull durability tester

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EV charging breaking capacity tester

Product Description

IEC 62196-1 EV Charging Connector Tester, Servo Plug Pull Durability & Breaking Capacity Test Machine

Product Overview

This high-precision EV charging connector durability test machine is a professional servo-driven laboratory testing solution tailored for new energy vehicle charging interfaces and industrial electrical accessories. Fully compliant with the latest updated international standards including IEC 62196-1:2025, IEC 62196-3:2026 and IEC 60309-1:2012, the equipment is dedicated to verifying the mechanical durability, electrical breaking capacity and thermal stress resistance of AC/DC charging guns, industrial plugs and socket couplers during long-term continuous operation.
Different from ordinary plug-pull test devices, this tester integrates solution dip simulation, 90° automatic flipping, real-time force value monitoring and external load breaking test functions. It effectively detects excessive wear, poor electrical contact and structural failure risks of charging accessories, providing reliable IEC standard certification test data for EV accessory manufacturers, third-party testing laboratories and quality inspection institutions worldwide.
 IEC 62196-1 EV Charging Connector Tester, Servo Plug Pull & Breaking Capacity Durability Tester

Key Product Features

Universal Clamp Design: X/Y/Z three-dimensional adjustable mechanical clamp, compatible with global standard AC/DC charging guns (GB, EU, US standards), wide sample coverage
Multi-function Simulation: Integrate plug-pull endurance, breaking capacity, 90° flipping and solution dip aging four core test functions
High-precision Monitoring: Real-time force value detection, automatic counting, cycle stop and data recording, supporting test result traceability
Intelligent Safety Protection: Equipped with grounding, short circuit and overload protection, automatic alarm and stop when circuit failure occurs
Stable Integrated Structure: Integrated frame design, compact structure, low noise and stable operation, suitable for long-term continuous laboratory tests.
 IEC 62196-1 EV Charging Connector Tester, Servo Plug Pull & Breaking Capacity Durability Tester

technical parameters                                           

Test contents

a) Breaking and capacity;b) Normal operation

Test sample range


AC and DC charging gun

Test station

Single station

Electrical control method

Mitsubishi PLC intelligent integrated control, 7-inch color human-machine touch interface operation

Operation mode

 Manual or program-controlled operation

Function

It has the function of simulating the normal operation of the charging interface, which can realize the plug-in and pull-out operation of the charging interface, also has the programmable setting of test speed, test time and test times

Drive mode

The servo motor drives the plugging and unplugging movements and the rotating and liquid-wetting movements, and the auxiliary cylinder realizes the opening and closing of the switch interlocking mechanism.

Sample fixture and clamping method

Mechanical clamping, X/Y/Z three-dimensional adjustable clamp, adjustable clamping point position, universal clamp suitable for national standard, American standard, European standard AC/DC charging interfaces
IEC 62196-1 EV Charging Connector Tester, Servo Plug Pull & Breaking Capacity Durability Tester 

Automatic flip

Equipped with an automatic flipping mechanism at the charging gun clamp, which can be flipped 90º, and the flip holding time can be set arbitrarily within the range (0 ~ 600) s, which can achieve the testing of solution dip for IEC 62196-1:2022 clause 23.3.2.

Number of trials

0~999999 times, can be preset, automatically stops when the count reaches the set value

Breaking capacity conduction time

1-999.9s, can be preset (the standard requires that electrical contact should be maintained for no more than 4s and no less than 2s)

Plug and withdrawal rate

0-10 times/min, can be preset (3.75 cycles/min, 7.5 strokes/min)

Test stroke

0-150mm, can be preset (the distance between the test plug and the test socket is ≥50mm)

Test speed

0-1100mm/s can be preset directly on the touch screen

Force value display

Equipped with a 50kg range force sensor, which can monitor force value in real time, form a force-time curve, display the maximum insertion force and extraction force, and display the current force value, force value range (0 ~ 500) N

Locking device

It has the function of automatically pressing the mechanical locking device to simulate normal operating conditions.

Solution tank

Equipped with one solution tank, which can accommodate IEC 62196-1:2022 clause 23.3.2 salt and dust water simulated solution, please note that the solution should be prepared by user

Solution dip requirements

The numbers of dip, dip time, drying time, plug-in and withdrawal times, and cycle times can be set

Load

External, can work with SN2217-480V250A

Detection function

When the load is connected, it can realize circuit break alarm and record the current times.

Safety protection

Ground protection, short circuit protection, overload protection


IEC 62196-1 EV Charging Connector Tester, Servo Plug Pull & Breaking Capacity Durability Tester