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Electric Vehicle Testing Equipment
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IEC 62196 EV Plug Electronic Lock Test Machine Charging Connector Cycle Life Tester

IEC 62196 EV Plug Electronic Lock Test Machine Charging Connector Cycle Life Tester

Brand Name: Sinuo
Model Number: SNQC1023A
MOQ: 1
Price: Customized
Payment Terms: T/T
Supply Ability: 10 sets per month
Detail Information
Place of Origin:
China
Certification:
Calibration Certificate (Cost Additional)
Polarity Conversion:
Automatic PLC Switching 1 S After Electronic Lock Feedback
Forward Conduction:
0–5000 Ms Adjustable, Resolution ≤1 Ms
Reverse Conduction:
0–5000 Ms Adjustable, Resolution ≤1 Ms
Fault Judgment:
Signal Feedback Monitoring With Automatic Fault Shutdown
Test Function:
Equipped With Push Rod Type Electronic Lock Test Function
Operation Mode:
Manual Or Program-controlled Operation
Packaging Details:
Plywood Case
Supply Ability:
10 sets per month
Highlight:

IEC 62196 EV plug cycle life tester

,

EV charging connector test machine

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electronic lock test equipment for EV

Product Description

IEC 62196 EV Plug Electronic Lock Test Machine Charging Connector Cycle Life Tester

Product Overview

The EV Charging Connector Electronic Lock Test Machine is designed to evaluate the mechanical strength, durability, and operating reliability of electronic locking devices used in EV charging plugs, connectors and couplers.
It combines mechanical force loading, displacement measurement, electrical control and signal monitoring to simulate different operating conditions of an electronic lock.
The servo-driven system provides precise and repeatable movement, while the Mitsubishi PLC and 7-inch touchscreen HMI enable easy programming of test force, stroke, timing and cycle numbers.
IEC 62196 EV Plug Electronic Lock Test Machine Charging Connector Cycle Life Tester

Main Testing Functions

  • Electronic lock normal operation and service life testing
  • Manual emergency unlocking testing
  • Electronic lock extreme-condition cycle life testing
  • Structural strength testing
  • Locking rod tensile and compression force testing
  • Locking/unlocking signal monitoring
  • Electrical polarity conversion and load current control
  • Automatic fault detection and test shutdown

Technical Specifications

Test items

a) Normal operation (service life) test of electronic locking device
b) Manual emergency unlocking test of electronic locking device
c) Cycle life of electronic locking device under extreme conditions
d) Structural strength test of electronic locking device

WorkstationSingle station
Electrical control modeMitsubishi PLC intelligent integrated control, 7-inch color human-machine touch interface operation
Operation modeManual or program-controlled operation
Fixture

a) Meet the requirements of independent electronic locking device fixture or universal fixture;
b) Meet the requirements of national standard, American standard, European standard AC and DC charging interface universal fixture

Test functionEquipped with push rod type electronic lock test function
Electronic locking device unlockingIt is capable of manually unlocking the electronic locking device and adopts an electronically controlled automatic operation mode. It is programmed to meet the normal operation (service life) requirements of the electronic locking device. The unlocking force requirement meets (0~50)N. The indication error is ≤±0.5%F.S., and the resolution is ≤0.1N.
Electronic locking device forceEquipped with a force-applying device for the locking rod mechanism of the electronic locking device. The force-applying device can clamp the end of the locking rod and apply axial thrust or tension. The force measurement range is required to meet (0~50)N. The indication error is ≤±0.5%F.S., and the resolution is ≤0.1N. The force-applying rate can be adjusted and the force value can be kept constant. The force-applying device can measure the displacement of the force-bearing part and the position status of the locking rod. The displacement measurement range meets (0~50)mm. The indication error is ≤±0.02mm, and the resolution is ≤0.01mm.
Polarity conversionThe PLC program switches automatically. And it switches 1s after monitoring the electronic lock status feedback.
Switch power supply(0~24) VDC is adjustable, the voltage accuracy is better than 0.5 level, and the resolution is ≤0.1V.
Forward conduction(0~5000) ms can be set arbitrarily, and the resolution is ≤1ms.
Reverse conduction(0~5000) ms can be set arbitrarily, and the resolution is ≤1ms.
Interval timeCan be set arbitrarily within the range of (0~200)s. Resolution ≤1s. 1-200mA adjustable, load current coordinated action.
FunctionConfigured with 1-200mA adjustable load current. Equipped with a monitoring device to feedback the unlocking/locking signal of the electronic lock. Record the on-off status and number of signals.
Fault judgmentBuilt-in signal feedback judgment, automatic shutdown when abnormality occurs.
Number of tests(0~99999) times can be set arbitrarily.
Safety protectionGround protection, short circuit protection, overload protection.
Power sypplyPower supply: AC380V±10%/50-60Hz, 5kW
Equipment dimension and weightDimensions: about W1000*D900*H1400mm; Weight: about 200kg

Flexible Fixture Design

The three-axis adjustable fixture allows the tester to accommodate different EV charging connector structures.

  • Suitable for individual electronic locking devices
  • Supports universal fixture configurations
  • Applicable to AC and DC charging interfaces
  • Adjustable to different sample positions and dimensions
  • Suitable for multiple EV connector models

This makes the equipment practical for EV connector R&D, production quality control and laboratory durability testing.


Programmable Cycle Testing

The electronic lock tester supports up to 99,999 programmable test cycles.
Operators can preset:

  • Test cycle number
  • Force and movement conditions
  • Forward/reverse conduction time
  • Interval time
  • Load current
  • Electrical lock feedback conditions

During testing, the PLC monitors the locking/unlocking signal and can automatically stop the machine when an abnormal condition is detected.


Application Areas

Suitable for reliability and durability testing of:

  • EV charging plugs
  • EV charging connectors
  • EV couplers
  • AC charging interfaces
  • DC charging interfaces
  • Electronic locking devices
  • Industrial plugs and sockets
  • Electrical accessories with electronic locking mechanisms

Typical users: EVSE manufacturers, charging connector manufacturers, electrical testing laboratories, certification laboratories and product development teams.
IEC 62196 EV Plug Electronic Lock Test Machine Charging Connector Cycle Life Tester