IEC 62196-3 EV Charging Gun Withdrawal Force Tester for EV Connector Insertion Test

IEC 62196-3 EV Charging Gun Withdrawal Force Tester for EV Connector Insertion Test

Product Overview

The SNQC1013A withdrawal force test apparatus complies with IEC 62196-3:2026 clause 16.16, specially developed for EV charging interface insertion & withdrawal force performance verification.

EV charging interface design demands convenient charging gun mating operation. This testing equipment verifies whether the maximum insertion force when plugging charging gun into vehicle socket meets standard specification limits.

During the insertion force test: mount the charging gun vertically downward, load the standard-specified main weight assembly onto the charging gun. Release the 0.8kg auxiliary weight to free fall from 5cm height and strike the main weight assembly. After impact, the charging gun shall fully engage into the socket and reach the required contact position.

Widely used for AC & DC EV charging gun socket insertion force test, EV charging connector mechanical performance lab test, IEC 62196 charging interface compliance testing, new energy auto parts quality inspection laboratories.

Working Principle

This tester simulates actual operation conditions of EV charging gun plugging. By applying static main weight load plus impact load from free-falling auxiliary weight, it reproduces the real insertion scenario of charging gun and socket assembly. Real-time force value monitoring records the insertion force to judge if the charging connector can be fully seated under standard load conditions, verifying the rationality of charging interface mechanical structure.

Technical parameters:

Product Features

1. Standard Compliance: Fully follows IEC 62196-3:2026 clause 16.16, meets EV charging connector insertion force certification test requirements.
2. Real-time Force Monitoring: Adopts pulse pressure sensor paired with display instrument, visual and instant force data reading.
3. Precision Positioning Structure: Equipped with precision slide and long linear guide bearing, ensures stable initial positioning during insertion test.
4. Adjustable Charging Gun Fixture: Clamping handle design, angle adjustable, keeps gun head vertically down during testing.
5. Flexible Weight Combination: Configured standard main weights for AC/DC charging guns, matched with 10kg steel balls for fine weight adjustment to satisfy different test requirements.
6. Manual Operation System: Manual lifting, manual auxiliary weight dropping, simple operation, low failure rate, suitable for laboratory routine compliance test.