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Can One Automated System Handle Full AC Charging Gun Testing for Mass Production?

EV Connector Testing Equipment
January 05, 2026
Category Connection: EV Connector Testing Equipment
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Tags:
#EV Withdrawal Force Latching Device #EV Withdrawal Force Verification Test Equipment #IEC 62196-1 EV Connector Testing Equipment
Brief: This short presentation tells the story behind the design and its intended use cases. Discover how one automated system can handle the full functional inspection of AC charging guns for mass production. Watch a demonstration of the system automatically testing to GB, EU, and UL standards, assigning unique QR codes, and generating reports in a single, efficient run.
Related Product Features:
  • Automatically performs all functional tests in a single run for high efficiency and labor savings.
  • Tests AC plugs according to Chinese (GB), European (EU), and American (UL) standards.
  • Assigns a unique QR code to each plug and automatically saves test results in traceable reports.
  • Conducts wire continuity tests including break, continuity, short circuit, and wiring sequence.
  • Performs built-in resistance measurement for push-button switches in both pressed and unpressed states.
  • Verifies current carrying capacity and measures voltage drop under rated and overload conditions.
  • Executes insulation resistance and dielectric withstand (high-voltage) tests between wires.
  • Includes thermocouple wire testing with adjustable parameters for precise quality determination.
FAQs:
  • What standards does this AC Charging Gun Test System comply with?
    The system is designed for functional inspection of AC plugs according to Chinese (GB), European (EU), and American (UL) standards, ensuring global compliance for B2B manufacturers.
  • How does the system ensure traceability for each tested product?
    Each plug is assigned a unique QR code via the built-in scanner. The scanned code is automatically linked to the test record, enabling full traceability and automated report saving.
  • Is this system suitable for mass production environments?
    Yes, it is ideal for mass production full inspection. It automates all testing functions in a single run, providing high efficiency, labor savings, and consistent quality control.
  • What types of electrical tests can this system perform?
    It performs comprehensive tests including wire continuity, built-in resistance, current carrying capacity, voltage drop, insulation resistance, dielectric withstand (hi-pot), and thermocouple wire testing.
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