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Is Your EV Connector Safe Against Temperature Rise During Charging?

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January 14, 2026
Category Connection: EV Connector Testing Equipment
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Tags:
#EV Withdrawal Force Latching Device #EV Withdrawal Force Verification Test Equipment #IEC 62196-1 EV Connector Testing Equipment
Brief: This video explains how the Electric Vehicle Connectors Temperature Rise Test System ensures EV connector safety by demonstrating its compliance with IEC 62196-1 standards. You'll see a clear walkthrough of the system's operation, real-time temperature monitoring, and how it accurately tests for temperature rise during charging cycles up to 100A.
Related Product Features:
  • Tests EV connectors for temperature rise compliance with IEC 62196-1, IEC 62196-3, and IEC 60309-1 standards.
  • Stably outputs adjustable AC current from 0-100A in continuous or intermittent modes for flexible testing.
  • Features a PLC programmable controller and touch screen for real-time display of current and 16 temperature channels.
  • Automatically records temperature data every 2 seconds and generates reports stored via USB for analysis.
  • Eliminates test current fluctuations from power supply or sample resistance, ensuring high accuracy.
  • Includes 8 high-precision T-type thermocouples for reliable temperature measurement up to 400°C.
  • Supports customizable test durations from 0.01 to 99.99 hours and up to 99999 cycles in intermittent mode.
  • Designed with a movable chassis and operates on single-phase AC220V power for easy laboratory integration.
FAQs:
  • What standards does this temperature rise test system comply with?
    The system meets IEC 62196-3:2022 clause 24, IEC 62196-1:2022 clauses 24, 34.2, 34.4, and 35.4, and IEC 60309-1:2012 clause 22, ensuring international compliance for EV connector safety testing.
  • How does the system ensure accurate temperature rise measurements?
    It uses a stable output current system that eliminates fluctuations from power supply voltage or sample resistance, coupled with 16-channel temperature monitoring using precision T-type thermocouples with 0.1°C resolution.
  • Can the test data be exported for further analysis?
    Yes, the system records temperature data every 2 seconds and generates detailed reports that can be stored on a USB flash drive for easy transfer to a computer for viewing, printing, or further analysis.
  • What current modes does the system support for testing?
    It supports both continuous and intermittent output modes with adjustable current from 0-100A, allowing flexible simulation of various EV charging scenarios and cycles.
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