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Can Your EV Connector Really Meet IEC Flexing Requirements?

EV Connector Testing Equipment
December 22, 2025
Category Connection: EV Connector Testing Equipment
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Tags:
#EV Withdrawal Force Latching Device #EV Withdrawal Force Verification Test Equipment #IEC 62196-1 EV Connector Testing Equipment
Brief: From concept to demonstration, this video highlights the evolution and practical outcomes of the EV Connector Flexing Test Equipment. You will see a comprehensive walkthrough of how this servo motor-driven system evaluates the mechanical strength and durability of electric vehicle charging connectors, industrial plugs, and sockets, ensuring they meet critical IEC62196-1 and IEC60309-1 compliance standards through precise, repeatable bending tests.
Related Product Features:
  • Evaluates mechanical strength and durability of EV charging connectors, plugs, and sockets through comprehensive flexing performance analysis.
  • Conforms to IEC62196-1:2014 clause 7.11 and 7.15, and IEC60309-1:2012 clause 24.4 compliance standards.
  • Utilizes high-precision servo motor drive for controlled left-right oscillating movements with minimal lateral displacement.
  • Features an intelligent PLC control system with a 7-inch HMI touch interface for preset cycle counts and automatic operation halting.
  • Offers a fully adjustable bending angle range from 0-360° and a bending rate from 0-60 cycles per minute.
  • Supports multiple load weight options including 20N, 25N, 50N, 75N, 100N, and 140N for versatile testing scenarios.
  • Includes mechanical clamping with adjustable clamping point position for secure mounting of large-size specimens.
  • Operates on AC220V±10% / 50-60Hz power input with a stable 3KW power rating for demanding testing environments.
FAQs:
  • What standards does this EV Connector Flexing Test Equipment comply with?
    The equipment is designed to conform to IEC62196-1:2014 clause 7.11 and clause 7.15 for electric vehicle connectors, as well as IEC60309-1:2012 clause 24.4 for industrial plugs and sockets, ensuring international compliance for mechanical durability testing.
  • How is the bending angle and cycle rate controlled during testing?
    The system features a servo motor drive that allows fully adjustable bending angles from 0-360° (default ±45°) and bending rates from 0-60 cycles per minute. The intelligent PLC control system enables preset cycles from 0-999,999 and automatically halts operation upon completion.
  • What types of specimens can be tested with this equipment?
    This testing system is designed for electric vehicle charging connectors, industrial plugs, sockets, and couplers. It uses mechanical clamping with adjustable positions to securely mount large-size specimens on durable aluminum plates, accurately simulating real-world bending stresses at the cable entry point.
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